Solutions for Static Bolted Connections
The solutions we provide are similar in that they use the mechanical properties of Spring Steel to assist in securing the connection. The list begins with our-people own Product set, that is for the time being, a unique solution, and which generates by far the most attention. It is in the final stage of independent testing by an independent3rd party. In this instance, we have not used any of our normal testing partners (the CSIR and SGS Metlab), but the University of Pretoria's Asset Integrity Unit which is a commercial off shoot of their Mechanical Engineering Dept.
Property Classes & Codes
A quick insight into the various strength designations (for example 8.8 or 12.9) for steel bolts, threaded rods etc has some useful information embedded in it.
The code is made up of two digits separated by a dot/point. This is just a way of separating the two parts of the code. The number to the left
when multiplied by 100 gives you a good estimate of the Tensile Strength of the fastener's base metal in MPa (Mega Pascals), while the number to
the right when multiplied by 10 times the first/left hand/preceding number gives the Yield Strength also in MPa.
Worked Example
Let's apply the two formulae to the 8.8 designation, so that we can quickly derive a good working estimate for the Tensile and Yield Strengths.
Tensile Strength estimate takes the left hand / first digit and multiplies this by 100.
which is 8 x 100 = 800 MPa,
and the Yield Strength takes the left hand number multiplies it by the righthand / second number and that product by 10
which is 8 x 8 x 10 = 640 MPa
Likewise 12.9 tells us that the Tensile Strength is 12 x 100 = 1200 MPa, and the Yield Strength is 12 x 9 x 10 = 1080 MPa.
Nuts and Proof Load stressYield Strengths
You will have noticed that nuts only have a single digit? Well this is useful too. This single digit code gives us the Proof Load Stress (also in MPa). We derive this from the left hand digit of the Property Class Code / Grade of the bolt, which when multiplied by 100 for an 8 gives us the Proof Load Stress for the Nut of 8 x 100 = 800 MPa.
Solutions for Static Bolted Connections
This is a summary of the key technical data for the fasteners associated with static Bolted Connections that we manufacture, for additional information, please do not hesitate to ask.
Conical Wedge Lock Washer Pair Sizes
These dimensions pertain specifically to product made from Quality Spring Steel
Count
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Ref
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Metric
Bolt Metric
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Pitch
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Di
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De
{{De(mm)}} mm
T - pair
{{T1(mm)}} mm
t - single
{{t2(mm)}} mm
Imperial
Bolt UNC
{{Bolt-size(UNC)}}
TPI
{{TPI}}
Di
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De
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T - pair
{{T3(inch)}}”
t - single
{{t4(inch)}}”
For Vibrations
# CAMS
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of Height
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# Grips
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of Height
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For Relaxation
l0
{{l0}} mm
h0/t
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s/h'0=100% - Flat
LoadFlat
{{Load-Flat(N)}} N
DeflFlat
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σI
{{Sigma1(Mpa)}} MPa
DIN9250VC - Serrated Conical Contact Washers
These are disc springs which meet the requirements as defined by the DIN9250
Count
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Bolt Size
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Metric (mm)
Di
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De
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t
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Unloaded Height
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Min Height
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Force
{{Force(N)}}N
Imperial (inches)
Di
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De
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t
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t'
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l0
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Force
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Curved Washer DIN 137 Form A Sizes
These dimensions pertain to the Curved Washer made from hardened Spring Steel
Count
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{{Ref}}
BoltMetric
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BoltUNC
{{Bolt-Size(UNC)}}
Di
{{Di(mm)}} mm
De
{{De(mm)}} mm
t
{{t(mm)}} mm
De/Di
{{De/Di}}
Kfactor
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hmax
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hmin
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FRange
{{Load-Lower-(N)}}-{{Load-Upper-(N)}} N
MoQ
{{Pack-size}}
DIN 6796 Belleville Load Washer
These dimensions pertain to the DIN 6796 Belleville Load Sprigs made from hardened Spring Steel
Count
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{{Ref}}
BoltMetric
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BoltUNC
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Di
{{Di(mm)}} mm
De
{{De(mm)}} mm
t
{{t(mm)}} mm
hmax
{{h-max(mm)}} mm
hmin
{{h-min(mm)}} mm
Di
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De
{{De(")}}"
t
{{t(")}}"
hmax
{{h (min)(")}}"
hmin
{{h (max)(")}}"
Force
{{Flattening-Force-(N)}}N